Audience Profile
Asset owners, Asset Managers, Engineers, Planners, Trades people, Operators, Finance Managers, Safety Officers and all those who contribute in their roles of first-line (operators and maintainers) and second-line (engineering, designers, logistics, admin, workshops, etc.) asset managers to asset performance.
Course Objectives
To provide the participants with:
- the knowledge, understanding and skills to perform reliability analyses to optimise the quality and quantity of asset outputs (revenue), minimise risk and the use of inputs (costs);
- knowledge for the most effective and efficient design, operation and maintenance of assets;
- methods and examples to assist with the easy implementation of the various technique and achieving the changes espoused in the theory.
What makes this course different?
We provide a practical approach and provide many examples that assist in understanding and implementing the various techniques, without covering an overwhelming variety and depth of techniques of which a small percentage is needed. We also provide exercises that further assist in understanding the various techniques.
OUTLINE
- Reliability Engineering Explained
- Historic development of reliability engineering
- What is Reliability Engineering?
- What are the objectives and goals of reliability engineering
- How does reliability engineering link to asset management?
- What are the benefits of reliability engineering?
- Why should you consider using reliability engineering?
- What is the reliability engineering process?
- How should you implement reliability engineering?
- What Are the Reliability Principles?
- Introduction
- How does quality compare to reliability?
- How does reliability link to Life Cycle Costs?
- How to design for mechanical reliability?
- What are the effects of installation on mechanical reliability?
- What are the effects of operability on mechanical reliability?
- What are the effects of maintainability on mechanical reliability?
- Which reliability measures are available?
- Quality
- Reliability, availability and maintainability
- Main outcomes of chapter two
- Exercise 1
- What Are Asset Faults and Failures?
- What are faults and failures?
- What are the six patterns of failure?
- What is wear-out failure?
- What is the bathtub curve or hazard function?
- What is slowly aging?
- What is the best new failure mode?
- What is random failure?
- What is wear-in failure?
- What are characteristics of age-related failures?
- What are characteristics of non-age-related failures?
- Failure analysis
- What data do you use in maintenance analysis?
- What is the generic parts count method?
- What data to collect?
- What is the failure rate?
- How to work out the mean life of items?
- Main outcomes of chapter three
- Exercise 2
- How to Perform Descriptive Data Analysis?
- What is the purpose of quantitative techniques?
- What decisions do you make in maintenance?
- Classification of maintenance problems
- Purchasing decisions
- Replacement decisions
- Inspection decisions
- Overhaul and repair decisions
- Resourcing decisions
- How to analyse failure data with descriptive statistics?
- What is tabulation?
- How to graphical represent data?
- How to perform trend analysis?
- What are failure distributions?
- Main outcomes of chapter four
- What Can You Do with Statistics?
- Numerical characterisation of data
- Which measures of central tendency are available?
- Which measures of variation can you use?
- What is inferential statistics?
- What are populations and samples?
- How to determine confidence levels?
- Main outcomes of chapter five
- Exercise 3
- What Is Probability
- Introduction
- What are permutations and combinations?
- What are probability and probability theorems?
- What is probability?
- Which symbols appear in probability theory?
- What are the probability axioms and theorems/
- Main outcomes of chapter six
- Exercise 4
- What Are Probability Distributions?
- General cautions
- Probability distributions
- What are the discrete distributions?
- What are the continuous distributions?
- Which distribution to choose?
- Main outcomes of chapter seven
- Exercise 5
- What Is the Weibull Distribution?
- How to perform a Weibull analysis?
- What is the Weibull slope or shape parameter ß?
- What is the scale parameter or characteristic life?
- What is the location parameter or minimum life?
- How to use Weibull distribution graph paper?
- A large sample Weibull analysis
- How to deal with grouped data?
- What is the plotting age for grouped data?
- How to rank data?
- Large sample Weibull analysis 2
- Small sample Weibull analysis
- How to calculate Weibull results?
- What do you do with suspended items?
- Main outcomes of chapter eight
- Exercise 6
- How to Calculate System Reliability?
- What are static reliability models?
- What are functional and reliability block diagrams?
- Conventions
- How to work out series systems?
- System reliability
- The equivalent part probability pc
- Series of identical parts
- Grouped parts or part families
- Series systems using the failure rate
- How to work out parallel or redundant systems?
- System reliability
- The MTBF for parallel systems
- How to work out an active parallel configuration with partial redundancy?
- How to work put inactive parallel or stand-by redundancy?
- Perfect changeover and identical parts
- Imperfect changeover with identical parts
- Perfect changeover with n operating components and n stand-by’s
- What are the effect of parallel units?
- How to work out parallel and series combinations?
- Low level or part redundancy
- High level or system redundancy
- Reliability analysis with system reduction
- Writing formulas
- Main outcomes of chapter nine
- Exercise 7.
- What Are Industrial Applications of Reliability Analysis?
- Introduction
- What types of reliability analyses can you use?
- What are reliability audits?
- What are reliability reviews?
- What are reliability assessments?
- Which reliability analysis techniques should you use?
- What are reliability aspects in contracting?
- Accurate reliability specification
- Avoid ambiguity in contracts
- What is reliability testing?
- Test terminates once a pre-assigned number of failures occur
- Test terminated at pre-assigned time
- Successive reliability testing
- ‘Testing’ with the binomial distribution
- Main outcomes of chapter ten
- Exercise 8
- How to Manage Risk?
- What is risk analysis and management?
- What is risk?
- What is the definition and measurement of risk?
- Risk statistics
- What risk analysis techniques are available?
- What is the probabilistic risk assessment methodology?
- What are hazard & operability analyses?
- At what time do you perform hazards and operability analyses?
- How to perform the HazOps analysis?
- The standard HazOps sheet
- The extended HazOps analysis sheet
- What are the benefits and disadvantages of HazOps?
- Is a HazOps analysis consistent?
- What are time-sequence models?
- What are the gate/logic and event/terminal symbols?
- What are fault or success trees?
- What are event trees?
- What are cause-consequence analysis?
- What are logic trees?
- What are cause and effect diagrams?
- Main outcomes of chapter eleven
- Exercise 9
Fasilitas Yang Diperoleh
- Lokasi Training di Hotel Bintang 3-5
- Ruang Pelatihan Full AC, Toilet dan Musholla
- Perlengkapan Visual LCD Proyektor, & Whiteboard
- Modul / Handout(Hard Copy & Soft Copy)
- Training Kit (Co-Card, Bolpoin, & Buku Catatan)
- 1x Makan Siang dan 2x Coffee Break (Snack)
- Penjemputan Bandara Hotel (Pulang-Pergi selama pelatihan)
- Basement Tempat Parkir Motor dan Mobil yang Aman
- Akses Internet Wireless
- Smoking Area.
- Sertifikat Keikutsertaan Training
- Merchandise menarik dari Duta Pro Training & Consulting
- Konsultasi dengan Instruktur/Narasumber setelah Pelatihan
Biaya Training
- Rp 6.800.000,- / Peserta (termasuk penginapan, minimal 2 peserta)
Lokasi Training di Yogyakarta
- Hotel Neo Malioboro
- Cavinton Hotel Yogyakarta
- Hotel Dafam Fortuna Malioboro
- Swiss-Belboutique Yogyakarta
- Hotel Dafam Fortuna Seturan
- Pesonna Hotel Tugu
- Crystal Lotu Hotel Yogyakarta
- Grand Zuri Malioboro
- Forriz Hotel Yogyakarta
- Hotel Amaris Malioboro Jogja
- Pesonna Hotel Malioboro
- Hotel Satoria Yogyakarta Adisucipto
- Prima In Hotel Malioboro
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